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Henan Dajia Mining Machinery Co., Ltd.
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Home> Products >Calcination Equipment > High Temperature Air Combustion Technology (HTAC)(Regenerative furnace )
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High Temperature Air Combustion Technology (HTAC)(Regenerative furnace )
High Temperature Air Combustion Technology (HTAC)Regenerative furnaceLime furnace
  • Description
  • Advantages
  • Specification
  • Related Products

Regenerative furnaces have two chambers, each containing refractory material, called the checker. While in one chamber the combustion gases pass through the checker and enter the furnace in the other chamber the checker is heated, or regenerated, with the outgoing hot exhaust gas. The furnace operates in two cycles, where about every 30-90seconds; the flow is reversed so that the new combustion air can be heated by the checker. Typical air preheat temperatures (depending on the number of ports) are normally in the range of 1000-1200 ºC, sometimes up to 1250º C. Regenerative furnaces are very common in industry.

After passing through reversing system into the right side of regenerative burner, air was preheated, and combustion with gas in the chamber of stove to generate fuel gas , when fuel gas get into the left side of regenerative burner , a lot of heat was carrying by fuel gas was absorbed in heat retainer (ceramic honeycomb)in the regenerative burner 

After a reversing recycle (about 30-90 seconds), the original heat regenerator group, and now release the heat, on the contrary, the exothermic heat regenerator group, and now absorption of heat.

Repeat the above description the process of burning, recycle.

By means of the process of combustion and recycle the waste heat, the temperature of fuel gas fall below 150℃,the waste heat was taken good use of it, reduce the loss.

HTAC is totally new combustion technology and widely spread and applied in developed country since 1990s.

HTAC has the advantages of high efficiency of waste gas recycle, high temperature preheat air and low pollution emission.

Our company is the first time combine the heat accumulating type reversing high temperature air combustion technology(HTAC) with the calcine stove, we have researched external regenerative heat calcining upright furnace, which has the features of low energy consumption, furnace temperature uniformity , easy control the stove temperature, high efficiency and energy saving .

Material feeding into furnace via preheating, calcination, cooling, final products fall to bottom of the conveyor, The CO2 and stone exchange heat, temperature lower down to 50°C, and then going into CO2 recovery system. The heating system using heat accumulating type reversing high temperature air combustion technology (HTAC), thermal efficiency is greater than 95 percent.

Features

1 External heated indirectly heating material, it can collect CO2 that was produced by calcine (concentration is greater than 99percent).

2 When heating the gas, fuel gas is not connecting with material, not contaminated, get rid of the dust removal system. 

3 It can charging power, the feeding size is 3-50mm, high utilization rate of raw material.

4 Low energy consumption: 700kcal/kg.

5 Low power consumption: 15kWh/kg

6 Natural ventilation, get rid of combustion fan.

7 Low investments, small land require.

Dajia’s calcining stove (external regenerative heat vertical high efficiency and energy saving calcining stove) compared with the vertical preheater and vertical cooling rotary kiln, parallel flow regenerative heat double shaft vertical kiln see as follows:

No.

Item

Rotary Kiln

Shaft Kiln

Regenerative Furnace

Remark

1

Model

Ø3800*58000

DJ-500

RDJ-500

 

2

Capacity

500T/D

500T/D

500T/D

 

3

QTY

1 Sets

1 Sets

1 Sets

 

4

Energy Consumption

1350Kcal/kg

870 Kcal/kg

700-750 Kcal/kg

Regenerative Furnace is better

5

Kiln Liner life

< 2 years

3-8years

10 years

Refractory materials

6

Manpower

53 People

32 People

10 People

 

7

Land require

4930m2

1645m2

800m2

 

8

Material Feeding Size

10-50mm

40-200mm

3-50mm

 

9

Power Consumption

30 KWh/t

35 KWh/t

15 KWh/t

Calculate based on your local price

10

Approx. Investment

5170000

5840000

3500000

US Dollars

11

Dust collecting system

Yes

Yes

No

 

12

CO2

Going to atmosphere

Going to atmosphere

Collect via pipe, Purity>99%

Regenerative Furnace can also produce two products

13

Application Material

Cement, Lime, bauxite, kaolin, frac sand, ceramsite sand, oil proppant, sponge iron, zinc oxide, etc

Lime, cement

Lime, gypsum, magnesium oxide, magnesium

 

14

Inner Temperature

900-1800 ºC

900-1800 ºC

850-1200 ºC

 

15

Max Capacity

Up to 9000T/D

2000t/d

No limited

 

Henan Dajia Mining Machinery Co., Ltd mainly produce and install rotary kiln projects, shaft kiln, regenerative furnace plants, contact with us if need any kind of mining machines.

Henan Dajia Mining Machinery Co., Ltd

Tel: +86-371-67575157

Fax: +86-371-67571922

Mob: +86-15617816797

Web: wwww.dajia-engineering.com

Add: 500m West, Crossroad of Rizhao and Industrial road, Zhengzhou city, China.

  • Rotary Kiln
    Rotary Kiln
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    Test Rotary Kiln
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